Adhesive Bonding of Aircraft Composite Structures : Non-Destructive Testing and Quality Assurance Concepts.
| Main Author: | |
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| Other Authors: | , , , , |
| Format: | eBook |
| Language: | English |
| Published: |
Cham :
Springer International Publishing AG,
2021.
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| Edition: | 1st ed. |
| Subjects: | |
| Online Access: | Click to View |
Table of Contents:
- Intro
- Foreword
- Preface
- Acknowledgements
- Contents
- Abbreviations
- 1 Introduction to Recent Advances in Quality Assessment for Adhesive Bonding Technology
- 1.1 Introduction
- 1.2 Technological and Regulatory Framework
- 1.2.1 Adhesive Bonding Processes
- 1.2.2 Quality Assurance and Monitoring
- 1.2.3 Quality Assessment for Adhesive Bonding
- 1.2.4 Ten Heuristic Quality Assessment Principles for Adhesive Bonding Processes
- 1.2.5 Extended Non-destructive Testing for Bonding CFRP
- 1.2.6 Concepts for ENDT and Quality Assessment in Adhesive Bonding
- 1.3 Recent Joint Research for Advancing QA in Adhesive Bonding
- 1.3.1 Objectives and Rationale
- 1.3.2 Concept and Approaches
- 1.3.3 Aims and Key Aspects
- 1.3.4 Impacts and Contributions
- 1.4 Synopsis
- References
- 2 Characterization of Pre-bond Contamination and Aging Effects for CFRP Bonded Joints Using Reference Laboratory Methods, Mechanical Tests, and Numerical Simulation
- 2.1 Introduction
- 2.2 Materials and Sample Geometries
- 2.2.1 Basic Materials
- 2.2.2 Sample Geometries
- 2.3 Manufacturing
- 2.3.1 Adherend Manufacturing
- 2.3.2 Adherend Pre-bond Contamination
- 2.3.3 Bonding
- 2.4 Experimental Procedure
- 2.4.1 Characterization of CFRP Adherend Surfaces by Reference Methods
- 2.4.2 Characterization of CFRP Bonded Samples by Reference Methods
- 2.5 Mechanical Testing
- 2.5.1 Fracture Toughness Testing
- 2.6 Experimental Results
- 2.6.1 Spectroscopic Surface Characterization
- 2.6.2 Ultrasound Results
- 2.6.3 Fracture Toughness Results
- 2.6.4 Tensile Testing
- 2.6.5 Centrifuge Test Results
- 2.7 Numerical Simulation
- 2.7.1 FE Model
- 2.7.2 Numerical Results
- 2.8 Conclusions/Synopsis
- References
- 3 Extended Non-destructive Testing for Surface Quality Assessment
- 3.1 Introduction
- 3.2 Aerosol Wetting Test (AWT).
- 3.2.1 Principle and Instrumentation
- 3.2.2 AWT Results
- 3.2.3 AWT Results for the Pilot Level Samples
- 3.2.4 AWT Performance in Inline Surface Quality Assessment
- 3.3 Optically Stimulated Electron Emission (OSEE)
- 3.3.1 Principle and Instrumentation
- 3.3.2 OSEE Results
- 3.3.3 Performance in Inline Surface Quality Assurance
- 3.4 Electronic Nose
- 3.4.1 Principle and Instrumentation
- 3.4.2 E-nose Methodology
- 3.4.3 Final Remarks
- 3.5 Laser-Induced Breakdown Spectroscopy (LIBS)
- 3.5.1 Principle and Instrumentation
- 3.5.2 LIBS Results
- 3.5.3 Performance in Inline Surface Quality Assurance
- 3.6 Fourier-Transform Infrared Spectroscopy (FTIR)
- 3.6.1 Principle and Instrumentation
- 3.6.2 FTIR Results
- 3.6.3 Performance in Inline Surface Quality Assurance
- 3.7 Vibrometry Inspection
- 3.7.1 Principle and Instrumentation
- 3.7.2 Vibrometry Inspection Results
- 3.7.3 Final Remarks
- 3.8 Laser-Induced Fluorescence (LIF)
- 3.8.1 Principle and Instrumentation
- 3.8.2 LIF Results
- 3.9 Conclusion
- References
- 4 Extended Non-destructive Testing for the Bondline Quality Assessment of Aircraft Composite Structures
- 4.1 Introduction
- 4.2 Electromechanical Impedance
- 4.2.1 Principle and Instrumentation
- 4.2.2 EMI Results
- 4.3 Laser Shocks
- 4.3.1 Principle and Instrumentation
- 4.3.2 Laser Shock Results
- 4.4 Nonlinear Ultrasonic Technique
- 4.4.1 Principle and Instrumentation
- 4.4.2 Nonlinear Ultrasonic Technique Results
- 4.5 Conclusion
- References
- 5 Extended Non-destructive Testing Technique Demonstration in a Realistic Environment with Technology Assessment
- 5.1 Introduction to the Full-Scale Demonstration Event
- 5.2 Setup of the Full-Scale Demonstration: Materials, Workflow, and Operations
- 5.2.1 Providing Real and Realistic Parts
- 5.2.2 Participants and Operations.
- 5.3 Production User Case
- 5.3.1 Workflow Overview
- 5.3.2 Release Agent and Fingerprint Contamination
- 5.3.3 Bonding Operations
- 5.4 Repair User Case
- 5.4.1 Workflow Overview
- 5.4.2 Description of the Scarfing Operation
- 5.4.3 Application of the De-icer and Fingerprint Solutions
- 5.4.4 Description of the Bonded Repair Operations
- 5.5 Results of the Full-Scale Demonstration: The Representative Production User Case of a CFRP Stringer
- 5.5.1 Surface Quality Assessment
- 5.5.2 Bonding Quality Assessment
- 5.6 Results of the Full-Scale Demonstration: The Representative Bonded Repair User Case of an Airbus A350 Panel
- 5.6.1 Surface Quality Assessment After Scarfing
- 5.6.2 Bonded Repair Assessment
- 5.7 First Evaluation of ENDT Procedures Introducing a Probability of Detection Approach
- 5.7.1 Introduction and Motivation
- 5.7.2 Input Data for POD Calculation and Compiled Hypotheses
- 5.7.3 Examples of the First POD Evaluations
- 5.8 The Results of the Full-Scale Demonstration: An Overall Synopsis of the Technology's Performance
- References
- 6 Integrating Extended Non-destructive Testing in the Life Cycle Management of Bonded Products-Some Perspectives
- 6.1 Introduction
- 6.2 Data Transfer Along the Product Life Cycle
- 6.3 Customization and Further Advancement of ENDT Tools and Procedures
- 6.4 Harmonized Presentation of ENDT Data and Metadata
- 6.5 Sensor Systems, Arrays and Networks for Assessing MoL Data
- 6.6 Synopsis
- References.


